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2009 ZR1 Continued

2009 Corvette ZR1
2009 Corvette ZR1 cutaway drawing by David Kimble
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Above: ZR1 Supercharger, without (left) and with (right) the Behr air-water dual brick intercooler.
Below: Bottom view of the intercooler (left) and 11 rib supercharger drive belt (right). A toothed belt design was tested but deemed too noisy for production.
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A fair amount of new technology went into the supercharger, starting with the packaging effort. Especially with V8 engines, finding room to locate a supercharger can be problematic. Keeping it hidden is often just not possible, which is why they are sometimes seen towering through a hole in the hood. That was not an option for GM, so a special low profile sixth generation unit with a case specifically designed for the ZR1 was employed. The engine is mounted an inch lower and a hood with a power bulge one inch higher allowed it all to fit.
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Left: Four lobed supercharger rotors is a more efficient, quieter design that was developed specifically for the ZR1. Right: Close up of the mated lobes has a nice "arty" look. GM says that we can expect to see more supercharged small block engines in the future. When the engine is at the maximum 6,600 rpm, the blower, with a 2.3:1 pulley ratio, is spinning at 15,300 rpm! Boost maxes out at 10.5 psi.
Corvette ZR1 engine on dynamometer Left: The ZR1 motor has seen 6,800 hours of dyno testing and has been validated to 150,000 miles. EPA fuel economy figures have not been released but the expectation is that the ZR1 will not be subjected to the gas guzzler tax. If so, the tradition of no Corvette ever having to pay the tax will be intact - another phenomenal engineering achievement. The exact power rating for the LS9 has yet to be determined, but educated guesses put it at between 620 and 650 hp. Supercharger use means that the power band is nicely broad, with GM reporting 300 hp at 3,000 rpm and nearly 320 lb.-ft. of torque at only 1,000 rpm. The lower 620 hp figure represents 100 hp / liter, a notable accomplishment. Whatever the final figure, the LS9 will be the most powerful engine ever from GM.

It's Official!

Chevrolet, on April 25, 2008, announced that they have completed SAE certification for the power rating of the ZR1's supercharged LS9 V-8 engine.

The results: 638 horsepower (476 kW) and 604 lb.-ft. of torque (819 Nm). This calculates out to 1.69 horsepower / cubic inch of displacement, a very impressive number that exceeded expectations. Fuel economy testing results have not been released, so the question of if the ZR1 will be able to escape the gas guzzler tax is still unknown.


Official Specifications:
LS9 6.2L SUPERCHARGED V-8

Displacement (cu in / cc): 376 / 6162
Bore & stroke (in / mm): 4.06 x 3.62 / 103.25 x 92
Block material: cast aluminum
Cylinder head material: A356-T6 rotocast aluminum
Valvetrain: overhead valve, 2 valves per cylinder
Fuel delivery: SFI (sequential fuel injection)
Compression ratio: 9.1:1
Horsepower / kW: 638 / 476 @ 6500 rpm
Torque (lb-ft / Nm): 604 / 819 @ 3800 rpm
Fuel shut-off (rpm): 6600
Recommended fuel: premium required
Exhaust manifolds: stainless steel
Main bearing caps: forged steel
Crankshaft: forged steel
Camshaft: hollow steel; 0.555-in (14.1 mm) lift
Connecting rods: forged titanium
Intake valves: titanium
Exhaust valves: hollow steel
Valve lifters: hydraulic roller
Supercharger: R2300, four-lobe "Roots" type (2.3L)
Additional features: piston oil-spray cooling; direct-mount ignition coils; 11-rib accessory drive
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Comparison between the Z06 (left) and the ZR1 instrument panel (right): The top right gauge, a voltmeter on the Z06, is a boost gauge on the ZR1. This is significant as forced induction, by either turbocharger or supercharger, has never been a feature of a factory produced Corvette. GM has built prototypes with turbocharging, which was a candidate for the C4 Corvette. Note that the Z06 has a 7,000 rpm redline, compared to the 6,500 rpm redline of the ZR1. Also the ZR1s speedometer extends to 220 mph, 20 mph over the Z06. Although top speed figures have not been released, more than 200 is a given. ZR1 production is expected to be around 2,000 units a year.

2009 Corvette ZR1

All Photographs Courtesy GM
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